Product Introduction

• Structure: An integrated assembly combining a pneumatic cylinder, hydraulic master cylinder, pressure control valve, and power piston. It features a heavy-duty steel housing with anti-corrosion coating, a rubber dust boot for push rod protection, precision-machined aluminum valve components, and a quick-connect air inlet and hydraulic port. The included pushrod assembly ensures a complete, ready-to-install solution.

• Performance: Converts compressed air pressure into hydraulic force to significantly reduce pedal effort, enabling smooth clutch engagement/disengagement even during long hauls. The system maintains a progressive force-stroke relationship for driver control, with manual backup if air pressure fails.

Core Function

1. Pedal Effort Reduction: Provides pneumatic power to the hydraulic clutch system, making pedal operation lighter.

2. Smooth Engagement: Ensures consistent, smooth clutch actuation for improved drivability.

3. Redundancy: Manual control remains available if the pneumatic system fails.

4. Durability: Heavy-duty construction withstands high pressure, vibration, and harsh operating conditions.

Clutch Booster DZ9112230166 Shacman – High-Performance Hydraulic Clutch Assist for Heavy-Duty Trucks

When your Shacman truck demands smooth, effortless clutch engagement under heavy loads, the Clutch Booster DZ9112230166 delivers exactly that. Engineered as a direct OEM replacement for Shacman heavy-duty vehicles, this hydraulic clutch booster reduces pedal effort significantly while maintaining precise control over clutch disengagement. Whether you’re managing a fleet across rugged African terrain or keeping long-haul trucks operational in Southeast Asia, this component ensures your drivers experience less fatigue and your vehicles stay productive on the road.

At Mettlead, we supply this genuine-spec clutch booster directly from our factory in China, which means you get authentic quality at a competitive factory-direct price. As a trusted global supplier of Shacman truck parts and other leading Chinese truck brands, we understand the technical precision your workshop or distribution business requires.

Key Features and Benefits of the Clutch Booster DZ9112230166

This isn’t just another replacement part sitting on a shelf. The DZ9112230166 clutch booster is purpose-built to handle the demanding conditions that Shacman trucks face daily. Here’s why technical engineers and fleet managers consistently choose this component:

• Reduced Pedal Effort: The hydraulic assist mechanism significantly lowers the force required to disengage the clutch, which translates directly into reduced driver fatigue during long shifts.
• OEM-Spec Precision: Manufactured to match the original Shacman specifications, ensuring seamless bolt-on installation without modifications or adapters.
• Durable Seal Construction: High-quality internal seals resist hydraulic fluid degradation and temperature cycling, extending service life even in extreme climates.
• Corrosion-Resistant Housing: The robust alloy body withstands exposure to road salt, moisture, and chemical splashes common in heavy transport environments.
• Consistent Hydraulic Response: Delivers uniform clutch assistance across the full operating temperature range, so performance remains predictable whether starting cold in winter or running hot in tropical conditions.
• Extended Service Intervals: Engineered for longevity, reducing unplanned downtime and the frequency of costly replacements.

In other words, installing this clutch booster means your trucks spend more time earning revenue and less time in the workshop.

Technical Specifications – Clutch Booster DZ9112230166 Shacman

For engineers and procurement professionals who need exact parameters before ordering, here’s the complete specification sheet:

Application and Compatible Vehicle Models

The Clutch Booster DZ9112230166 is specifically designed as a clutch hydraulic component for the Shacman heavy-duty truck lineup. It functions within the pneumatic-hydraulic clutch actuation system, amplifying the driver’s pedal input to overcome the high clamping force of heavy-duty clutch assemblies.

This part fits the following Shacman truck series:

• Shacman F2000 – 6×4 tractor and dump truck configurations
• Shacman F3000 – long-haul tractor heads and construction tippers
• Shacman X3000 – new-generation heavy transport vehicles
• Shacman M3000 – medium-to-heavy-duty logistics trucks

Additionally, this clutch booster is cross-compatible with various Shacman models equipped with the standard DZ9112230166 clutch hydraulic assembly. If you’re sourcing parts for mixed Shacman fleets, this single part number covers a wide range of applications, simplifying your inventory management considerably.

Looking for more components within the same system? Browse our complete clutch parts category or explore all available Shacman truck chassis parts to find matching components.

OEM/ODM Capability – Custom Packaging and White-Label Solutions

Beyond supplying standard replacement parts, Mettlead supports distributors and wholesalers who want to build their own brand presence in their local market. Here’s what we offer:

• White-Label Packaging: We can supply the Clutch Booster DZ9112230166 in neutral or custom-branded packaging, complete with your logo, part numbers, and branding guidelines.
• Custom Labeling: Product labels can be tailored to meet your regional language requirements and regulatory standards.
• Bulk OEM Supply: For large fleet operators or regional distributors ordering in volume, we provide dedicated production runs with consistent quality control.
• Strict Quality Control: Every clutch booster passes pressure testing, seal integrity inspection, and dimensional verification before shipping. Our QC process follows ISO-standard protocols to ensure zero-defect delivery.

This flexibility means you can confidently position yourself as a reliable local supplier while we handle the manufacturing and quality assurance behind the scenes.

Customer Case Study – Fleet Maintenance Efficiency in East Africa

One of our long-standing partners, a truck parts distributor based in Tanzania, was facing repeated complaints from fleet customers about premature clutch booster failures. Their previous supplier’s DZ9112230166 units were lasting barely 40,000 km before seal leakage appeared, causing costly roadside breakdowns for Shacman F3000 tippers working in mining transport.

After switching to Mettlead’s Clutch Booster DZ9112230166 Shacman supply, the results spoke clearly. Over a 14-month period covering more than 200 units installed across their customer fleet, warranty claims dropped by over 85%. The improved NBR seals and tighter machining tolerances meant these boosters consistently exceeded 100,000 km of service life, even under the dusty, high-temperature conditions typical of East African mining roads.

The distributor reported that their end customers noticed smoother clutch pedal action immediately after installation, and driver satisfaction scores improved noticeably. Today, they order the DZ9112230166 in quarterly batches of 150+ units and have expanded their Shacman parts inventory with us across the full clutch system range.

Frequently Asked Questions – Clutch Booster DZ9112230166

What exactly does the Clutch Booster DZ9112230166 do in the truck’s clutch system?

The clutch booster acts as a force multiplier between the driver’s foot and the clutch release mechanism. When you press the clutch pedal, the booster uses compressed air to amplify the hydraulic pressure, making it much easier to disengage a heavy-duty clutch plate. Without a functioning booster, the pedal effort becomes extremely high, leading to driver fatigue and potential incomplete disengagement.

How can I tell if my Shacman truck’s clutch booster needs replacement?

Several symptoms indicate a failing DZ9112230166 clutch booster: a noticeably harder clutch pedal, spongy or inconsistent pedal feel, visible hydraulic fluid leakage around the booster body, hissing air sounds when pressing the clutch, or the clutch failing to fully disengage even with the pedal fully depressed. If you observe any of these, inspection and likely replacement is recommended before further damage occurs to the clutch disc or transmission synchros.

Is this clutch booster a genuine Shacman OEM part or an aftermarket replacement?

This is a factory-direct aftermarket replacement manufactured to OEM specifications. It uses the same dimensions, materials, and performance parameters as the original part fitted at the Shacman assembly plant. The key advantage is that you receive identical functionality at a more competitive price point, backed by our 12-month warranty.

What maintenance practices extend the life of the DZ9112230166 clutch booster?

To maximize service life, ensure the air supply system is clean and dry by maintaining the air dryer and moisture separator. Use the correct specification of hydraulic fluid as recommended for the Shacman clutch system, and bleed the clutch hydraulic circuit properly during installation. Additionally, periodically inspect the air line connections to the booster for leaks, as contaminated or low-pressure air supply accelerates internal seal wear.

Can I install this clutch booster myself, or does it require specialist tools?

Technicians with experience in heavy truck clutch systems can install this part using standard workshop tools. The DZ9112230166 is a bolt-on replacement, so no special adapters are needed. However, proper bleeding of the hydraulic system after installation is critical to avoid air pockets that compromise clutch feel and function. We recommend having a qualified heavy vehicle mechanic perform the installation and system bleed.

What is the minimum order quantity, and how quickly can you ship?

We accommodate both sample orders (1–5 pieces for testing) and bulk orders. Stock items typically ship within 2–3 business days, while larger custom-packaged orders require 7–15 days for production and QC clearance. Reach out to our team for current stock availability.

Ready to Source Your Clutch Booster DZ9112230166 Shacman?

Getting the right part at the right price shouldn’t be complicated. Whether you need a single unit for urgent repair or a recurring bulk supply for your distribution network, Mettlead is ready to support you with factory-direct pricing, strict quality control, and fast logistics to your region.

Take the next step:

• Request a competitive quote with volume pricing
• Ask about custom packaging with your brand identity
• Inquire about related Shacman clutch system components
• Arrange a factory visit to inspect our production and QC process firsthand

Contact us today with your requirements, and our technical sales team will respond within 24 hours with a detailed quotation. Let’s keep your fleet moving.