Product Introduction

• Structure: An integrated assembly combining a pneumatic cylinder, hydraulic master cylinder, and pressure control valve. It features a heavy-duty steel housing with an anti-corrosion zinc-plated finish, a rubber dust boot for push rod protection, precision-machined aluminum valve components, and a quick-connect air inlet and hydraulic port. The included pushrod ensures a complete, ready-to-install solution.

• Performance: Converts compressed air pressure into hydraulic force to significantly reduce pedal effort, enabling smooth clutch engagement/disengagement even during long hauls. The system maintains a progressive force-stroke relationship for driver control, with manual backup if air pressure fails.

Core Function

1. Pedal Effort Reduction: Provides pneumatic power to the hydraulic clutch system, making pedal operation lighter.

2. Smooth Engagement: Ensures consistent, smooth clutch actuation for improved drivability.

3. Redundancy: Manual control remains available if the pneumatic system fails.

4. Durability: Heavy-duty construction withstands high pressure, vibration, and harsh operating conditions.

Clutch Booster DZ9112230178 Shacman – Premium Hydraulic Clutch Assist for Heavy-Duty Trucks

When your Shacman truck demands reliable clutch engagement under heavy loads, the Clutch Booster DZ9112230178 delivers consistent hydraulic assistance that keeps your fleet moving. Engineered as a direct OEM replacement for Shacman heavy-duty vehicles, this clutch hydraulic booster eliminates pedal fatigue, reduces driver strain, and ensures smooth gear transitions—even in the most demanding operating conditions. As a factory-direct supplier, Mettlead brings you this genuine-spec component at competitive pricing, with fast global delivery that keeps your maintenance schedules on track.

Why Choose the Clutch Booster DZ9112230178 for Your Shacman Fleet

A failing clutch booster doesn’t just cause discomfort—it compromises vehicle safety and operational efficiency. Here’s why fleet managers and procurement professionals consistently choose this part:

• Precise OEM Fitment: Manufactured to match the exact specifications of the original Shacman DZ9112230178, so installation is seamless without any modifications.
• Enhanced Driver Comfort: The hydraulic assist mechanism significantly reduces clutch pedal effort, which means less driver fatigue during long hauls and urban stop-and-go operations.
• Extended Service Life: Built with corrosion-resistant materials and precision-machined internal components, this booster withstands high-cycle usage and harsh environmental conditions.
• Consistent Clutch Engagement: Delivers uniform hydraulic pressure across the full pedal stroke, ensuring predictable and smooth gear changes every time.
• Reduced Downtime: Direct bolt-on replacement design cuts installation time dramatically, getting your trucks back on the road faster.
• Factory-Direct Cost Advantage: By sourcing directly from Mettlead, you eliminate middleman markups while maintaining strict quality standards.

Technical Specifications – Clutch Booster DZ9112230178

Accurate specifications are critical for procurement decisions. The following table provides the verified parameters for this Shacman clutch booster:

Application & Compatible Vehicle Models

The Clutch Booster DZ9112230178 is specifically designed for the Shacman clutch hydraulic system. As a vital clutch hydraulic component, it works in conjunction with the clutch master cylinder and slave cylinder to amplify pedal force for effortless engagement. This part is compatible with the following applications:

• Shacman F2000 series heavy-duty trucks
• Shacman F3000 series tractor and dump truck variants
• Shacman Delong series (selected models with DZ9112230178 spec)
• Shacman X3000 series (verify against chassis VIN for confirmation)

This clutch booster integrates directly into the existing hydraulic clutch line, connecting between the air supply and the clutch release mechanism. Whether your trucks handle long-distance freight, mining operations, or construction logistics, this component ensures the clutch system responds precisely when drivers need it most.

Looking for more Shacman clutch system parts? Browse our complete Clutch Parts Collection or explore our full range of Shacman Truck Parts.

OEM/ODM Capabilities & Quality Assurance

At Mettlead, we understand that different markets have different requirements. That’s why we offer flexible manufacturing and packaging options alongside our commitment to quality:

Quality Control Process

1. Raw Material Inspection: Every batch of aluminum castings and rubber seals undergoes material certification testing before production begins.
2. Precision Machining Verification: CNC-machined cylinder bores are measured to ±0.01mm tolerance to ensure perfect piston seal engagement.
3. Pressure Testing: Each clutch booster unit is individually tested at 1.2× rated working pressure to verify zero leakage.
4. Endurance Cycling: Random samples from every production batch complete 200,000+ actuation cycles on automated test rigs.
5. Final Visual & Dimensional Inspection: 100% of finished units pass through a final QC checkpoint before packaging.

Customization Options

• White-Label Packaging: Ship with your own brand identity—custom boxes, labels, and documentation designed to your specifications.
• Custom Packaging: Bulk packaging, retail-ready blister packs, or export-grade protective packaging—we adapt to your distribution needs.
• Private Labeling: Laser-etched or printed part numbers and branding directly on the component body.
• Modified Specifications: Need a slightly different working pressure range or mounting configuration? Our engineering team can work with you on adapted designs.

Customer Case Study: Fleet Overhaul in the Middle East

In early 2024, a major fleet maintenance company based in Saudi Arabia reached out to Mettlead with an urgent requirement. They managed over 300 Shacman trucks operating across desert freight routes, and their drivers were reporting increasing clutch pedal stiffness—a clear sign of failing clutch boosters. Their previous supplier had quoted a 6-week lead time, which would have meant significant fleet downtime.

After verifying their requirement for the Clutch Booster DZ9112230178 Shacman, our team prepared 350 units from ready stock within 3 business days. Each unit was individually tested, packed in moisture-proof export packaging, and shipped via sea-air combined logistics. The total delivery time from order confirmation to warehouse arrival in Riyadh was just 12 days.

The client’s feedback was straightforward: zero defects across all 350 DZ9112230178 clutch boosters installed, a 40% cost saving compared to their previous channel, and a partnership that has since expanded to cover full Shacman chassis parts supply. Today, they source their complete Shacman truck chassis parts catalog through Mettlead.

Frequently Asked Questions – Clutch Booster DZ9112230178

What are the signs that a Shacman clutch booster DZ9112230178 needs replacement?

The most common symptoms include a noticeably harder clutch pedal, inconsistent clutch engagement, air leaking from the booster body, or hydraulic fluid seeping from the cylinder seals. If your drivers report that the clutch pedal feels “heavy” or doesn’t return smoothly, the internal seals within the DZ9112230178 booster are likely worn and need attention before they cause complete clutch disengagement failure.

Can I use this clutch booster on non-Shacman vehicles?

The DZ9112230178 is specifically engineered for Shacman’s clutch hydraulic system. While some Chinese-brand trucks share similar architecture, we strongly recommend verifying the OEM part number against your vehicle’s parts catalog before ordering. Cross-referencing ensures correct mounting dimensions, port sizes, and pressure ratings. If you’re unsure, our team can help you confirm compatibility.

What causes premature failure of a clutch booster?

Three factors typically shorten the service life of a clutch booster: contaminated hydraulic fluid that damages internal seals, air system moisture that corrodes the pneumatic chamber, and excessive system pressure from a malfunctioning air dryer or regulator. Regular maintenance of the air system and timely hydraulic fluid changes will help your DZ9112230178 clutch booster reach its full 200,000-cycle lifespan.

How does the DZ9112230178 clutch booster work within the system?

This is a pneumatic-hydraulic combined booster. When the driver presses the clutch pedal, hydraulic pressure from the master cylinder activates the booster’s internal valve, which allows compressed air to assist the clutch release effort. This combination amplifies the driver’s foot pressure by a ratio of approximately 4:1, making clutch operation effortless even on trucks with heavy-duty clutch assemblies.

What is the minimum order quantity for bulk purchases?

Mettlead offers flexible quantities to suit both small fleet operators and large distributors. There’s no rigid MOQ for the DZ9112230178—whether you need 5 units for immediate maintenance or 500 units for warehouse stock, we provide competitive tiered pricing. Larger volumes unlock additional savings plus white-label packaging options.

How should I store replacement clutch boosters?

Store the Clutch Booster DZ9112230178 in its original sealed packaging, in a dry environment between 5°C and 35°C. Avoid direct sunlight and high-humidity areas, as these conditions can degrade the NBR rubber seals over time. Properly stored, this component maintains full performance integrity for up to 3 years before installation.

Ready to Secure Your Supply of Clutch Booster DZ9112230178?

Whether you’re restocking your parts warehouse or need an urgent replacement to get a truck back on the road, Mettlead delivers the Clutch Booster DZ9112230178 Shacman with the price, quality, and speed your business demands. Our team is standing by to provide a detailed quotation, confirm compatibility for your specific vehicle models, and arrange the most efficient shipping solution to your location.

Get your quote today: Contact Us with your required quantity, destination country, and any customization needs. Most inquiries receive a response within 12 hours.